Cubestow
Fit guidesUS 48 × 40 pallet600 × 400 × 400 mm boxes

How many 600 × 400 × 400 mm boxes fit on a US 48 × 40 pallet?

600 × 400 × 400 mm boxes of 600 × 400 × 400 mm (also called 60 × 40 × 40 cm cartons, Euro-modular cartons) on a US GMA pallet 48 × 40 in (stacked to 72 in) — deck 1,219 × 1,016 mm, cargo up to 1,684 mm high. Calculated by the Cubestow engine on 2026-09-08.

20600 × 400 × 400 mm boxes

Boxes may be laid on any side. 92% of the space used, 4 layers high, about 240 kg (24% of payload). Open this load in the 3D planner →

20600 × 400 × 400 mm boxes
4layers
92%volume used
98%of the deck length used
240 kgtotal cargo weight
1,000 kgrated payload

Top view — floor layer (5 on the floor)

1,219 mm 1,016 mm
long side along the lengthturned

Side view — first row along the wall (4 layers)

1,684 mm

The answer in detail

The 600 × 400 mm footprint is the "Euro modular" size: it tiles a 1,200 × 800 EUR pallet exactly (four per layer) and a 1,200 × 1,000 pallet in five. It is the most common outer carton in European retail supply chains.

The North American grocery (GMA) pallet, 48 × 40 in, stacked to 72 in including the 5.7 in pallet (about 1,685 mm of cargo) — the height most US distribution centres accept without approval.

The simple grid estimate is 2 along the length × 2 across × 4 high = 16. The engine found 20 — 4 more than either uniform grid — by mixing orientations so that the leftover strip along the wall is used and by choosing the orientation that gives the most layers. The top view above shows the pattern.

Variants

Loading ruleFitsLayersVolume usedTotal weight
Boxes may be laid on any side (headline figure)20492%240 kg (24% of payload)
Boxes kept this-side-up (turned on the floor plane only)20492%240 kg (24% of payload)

How many US 48 × 40 pallets for a given order?

600 × 400 × 400 mm boxes1002505001,0002,5005,000
US 48 × 40 pallets needed5132550125250
Last one filled to100%50%100%100%100%100%

Mixed cargo, different carton sizes or delivery stops? Plan the exact shipment in 3D — free, in the browser, nothing uploaded.

Frequently asked

How many 600 × 400 × 400 mm boxes fit on a US 48 × 40 pallet?

20 600 × 400 × 400 mm boxes of 600 × 400 × 400 mm fit on a US 48 × 40 pallet (deck 1,219 × 1,016 mm, cargo up to 1,684 mm high), boxes may be laid on any side. That uses 92% of the 2.1 m³ available and weighs about 240 kg.

How high can a US 48 × 40 pallet be stacked?

This plan stacks cargo to 1,829 mm including the 145 mm pallet — 1,684 mm of boxes on a 1,219 × 1,016 mm deck with no overhang, up to 1,000 kg. Many warehouses and carriers set their own limits (1.2 m, 1.8 m or 2.2 m are common), so check the receiving site's rules.

How much does a full load of 600 × 400 × 400 mm boxes weigh?

20 × 12 kg ≈ 240 kg, which is 24% of the 1,000 kg payload — so this load is limited by space, not weight.

How was this number calculated?

By running the Cubestow 3D load-planning engine on the exact dimensions above, allowing all six orientations, stacking with at least 80% base support and the container's payload limit, then re-validating the plan for overlaps, support and weight. Real loads leave room for dunnage, door clearance and uneven cartons, so treat the figure as the practical maximum.

600 × 400 × 400 mm boxes in other containers and trucks

Other cargo on a US 48 × 40 pallet

Assumptions. Cargo is modelled as rigid rectangular boxes with the outer dimensions above; the container's typical inner dimensions and rated payload are used; every box needs at least 80% of its base supported; no dunnage, straps or door clearance are reserved. The plan is one of many optimal or near-optimal arrangements — the engine's plan was checked for overlaps, support, orientation and weight, and the count is what it achieved within 1.4 s of search. Real containers vary by manufacturer; measure yours for tight loads.